Compact design and a wide range of applications for troubleshooting in windings that are not live are the distinguishing features of MotorAnalyzer2 R2.
15 elaborate tests and test methods are built in, including
surge voltage tests up to 3 kV. Due to its integrated lithium-ion battery, tests can also be performed off-grid without a power connection.
No other portable tester for this scope of application offers such a wide range of support for fault detection and servicing in motors and generators.
The universal tool.
The versatile MotorAnalyzer2 R2 was designed for testing electric motors and windings. It combines 15 different test methods in a single user-friendly and portable device. The combination of test methods, its exceptionally compact design and optional battery mode operation make MotorAnalyzer2 R2 an excellent tool for on-site use – especially in difficult mounting locations.
To check an AC motor, the three winding leads and the motor frame are connected to the tester. For high-precision resistance measurement it is best to use 4-wire measurement. MotorAnalyzer2 R2 automatically starts the surge voltage, resistance, inductance and high-voltage tests one after the other. The internal relay matrix automatically switches the different test methods in sequence to the four measuring points.
In addition to motor testing, MotorAnalyzer2 R2 also assists in adjusting the brush of a DC motor (neutral zone adjustment) and for fault location of the two slots in which the coil with the turn-to-turn fault is located.
MotorAnalyzer2 R2 is mounted in a very compact, sturdy and waterproof transport case. Next to the control panel you can find a storage compartment for all measuring cables and test probes. At on-site measurements the operator always has all necessary equipment at hand quickly.
Harder mechanical use can optionally be absorbed with a case plus integrated shock absorber concept.
Unrivalled versatility. A class of its own.
universal ALL-IN-ONE tester for
asynchronous motors, induction motors
generators AC, DC
synchronous motors AC, DC
servos
DC motors
brushless DC
coiled armatures and fields
motor brake coil, clutch coil
1-phase motors
1-, 3-phase transformers
…
full motor diagnostics in a few minutes
testing motors up to 700 V nominal current
ideal for
fault detection
fault localization
quality assurance
Ingoing-outgoing inspection of new, defective and repaired windings
trend analysis
predictive maintenance
…
15 test methods
fully automated autotest to check the motor’s “health”
surge voltage up to 3 kV, 100 nF surge capacitance incl. peak to peak testing!
resistance in 4-wire measurement with temperature compensation
insulation resistance up to 6 kV with temperature compensation
high voltage DC up to 6 kV
polarization index PI and DAR up to 6 kV
inductance (L)
RIC-test at squirrel cage rotors (RIC: Rotor Influence Check)
impedance (Z)
capacitance (C) – winding to frame
PE/GB-resistance
adjusting the neutral zone at DC motors
rotary field of stator or motor
use a test probe to locate the slot/the coil in which the winding short circuit is located
4 test connections for 3 phases and the motor frame
built-in multipath automatic switchover with display of the active test method via LEDs
testing without having to reconnect test leads multiple times
test can also be performed directly at the control cabinet via several hundred meters of connecting cables to the motor
automatic testing with automatic pass/no pass-statement
toggle between standard or expert mode
type label information input possible
built-in test result memory for thousands of tests
test results logs
transfer of test results to a PC via USB stick
PC: User-friendly test report printout including your company logo on any Windows printer
PC: User-friendly test report printout as PDF document, ideal for sending test reports via e-mail
Display
color display with easy-to-read graphics
partly enlarged images for better readability from a greater distance
unambiguous measurement values with easy-to-understand physical units
calibration and calibration certificate included
off-grid battery operation for up to 8 hours of continuous use
sturdy transport case containing all measuring accessories
optionally with [SHOCK PROTECTION] case
small, lightweight, carry-on size for air travel
Technical specifications overview
Autotest
automatic stator- and motor-tests
fully-automatic fault analysis
connect once – then test everything
automatic switching between the test methods
automatic switching between the up to 4 test leads
Surge voltage
up to 3,000 V
automatic and manual surge voltage tests
surge voltage tests specifically designed for stators
surge voltage tests specifically designed for fully assembled motors
automatic stepwise test voltage increase (peak to peak)
1, 2 and 3-phase
graphical visualization of the surge wave
automatic analysis
Resistance
1, 2 and 3-phase
imbalance analysis – scattering between phases
high-precision 4-wire measurement (4W)
ambient/winding temperature compensation
Inductance
1-, 2- and 3-phase
imbalance analysis – scattering between phases
high-precision 4-wire measurement
RIC-Test (Rotor Influence Check) – squirrel cage rotor test
3-phase
measurement of the angle-dependent asymmetry of the squirrel-cage rotor
Impedance
1-, 2- and 3-phase
imbalance analysis – scattering between phases
high-precision 4-wire measurement (4W)
High voltage DC
0 – 6,000 V DC
manually adjustable
programmable (automatic)
step voltage test
Polarization index & DAR
0 – 6,000 V DC
PI-test
DAR-test
automated measurement
Insulation resistance
0 – 6,000 V DC
up to 500 GΩ (1 TΩ)
e.g. with 500 V in accordance with VDE 0701
ambient/winding temperature compensation
PE/GB-resistance
in accordance with VDE 0701
Capacitance
Capacitance between the entire coils and the motor frame
Neutral Zone adjustment for DC motors
bar chart indicating the deviation from the neutral zone
acoustic indication of the misalignment from the neutral zone by means of a signal tone
This allows you to optimally concentrate on adjustment during the measurement – and you do not have to look at the display.
Rotary Field of the stator
stator – rotary field measurement with a rotary field probe
Sense of rotation of the motor
motor – sense of rotation measurement
Locating the slots with Turn-to-Turn fault
Locating the slot in which the turn-to-turn fault is located by means of a test probe
for stators and wound rotors
bar chart indicating the slot to slot deviation
modulated acoustic notification if test results are outside the specified limits
This allows you to optimally concentrate on the positioning of the measuring probe above the slot during the measurement – and you do not have to look at the display.
Power Supply
built-in rechargeable battery
wide range of line voltages: 90 – 250 V, 47 – 63 Hz
key switch for activation
This means that, if necessary, the MotorAnalyzer can only be used by authorized persons.
Duns Number: 79-119-1351
Contact Info:
MOTOR DIAGNOSTIC SYSTEMS, INC.
inside.sales@mdsusa.net
Sales: +1 (970) 461-1348
or +1(877) 461-1348
Fax: +1 (866) 223-0800
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