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Iridium - 3D wire quality sensor

ADVANCED WIRE DEFECTS DETECTIONS 

Advanced High Tech Solutions for Coil and Motor Winding Process Control 

IRIDIUM system consists of a MATRIX TOUCH IRIDIUM terminal and an IRIDIUM sensor.

Iridium is The first 3D wire quality sensor

IRIDIUM sensor represents the latest innovation for an accurate on line quality control and fault analysis during wire processes, such as coil winding, motor winding, enamelling etc.


The IRIDIUM SENSOR is an high tech optical device which allows a very accurate 3D Wire Profile Analysis identifying the occurred faults as well as the quality level of the wire itself during the wire processes.


The IRIDIUM device is an electronic sensor that, thanks to a sophisticated control technique, is extremely precise and allow a very accurate 3D Wire Profile Analysis identifying the occurred faults as well as the quality level of the wire itself.

The IRIDIUM SENSOR is an high tech optical device which allows a very accurate 3D Wire Profile Analysis

IRIDIUM: Information & Specs

IRIDIUM COMPACT DESIGN (50x50x18 mm)

  • Suitable for multiple applications in tiny spaces.
  • Robust Compound Aluminum Body.
  • Extremely Precise Reading Area (6000 x 6000 Μicrons~ 6mm).
  • 3d Wire Profile Analysis (X+y+z).
  • Direct Wire Diameter Measurement (No Self-learning Cycle).
  • Ip-67 For Harsh Environments.
  • Fully Compatible With Matrix Touch And Pc Link Web Software.

IRIDIUM ADVANCED WIRE DEFECTS DETECTIONS

  • 4 TYPE OF WIRE DEFECTS DETECTION
  • Blister (+)
  • Enamel cracks (-)
  • Wire diameter (+ / -)
  • Missing wire
  • 3D ANALYSIS
  • Flat & round wires 3D
  • 3D analysis
  • 6 mm visual area

HIGH READING TECHNOLOGY

3D WIRE ANALYSIS (X+Y+Z)

  • X(10μm)-Y(10μm) – Z (10μm) RESOLUTION
  • ABSOLUTE WIRE DIAMETER MEASUREMENT
  • UP TO FOUR CONTROL CHANNELS:
  • Blister (+)
  • Enamel cracks (-)
  • Wire diameter (+ / -)
  • Missing wire

MINIMUM WIRE SPEED RESOLUTION

  • 0.1 mm @ 100 m / min
  • 1 mm @ 1000 m / min
  • 3 mm @ 3000 m / min
  • MINIMUM WIRE DIAMETER MEASUREMENT 100 micron (0,1 mm)

PROFILER FUNCTION

  • DETECT ANY WIRE DIAMETER VARIATION
  • POSSIBILITY TO SET UP ALARMS IN ORDER TO ALERT AND STOP THE PROCESS IF OVERCOMING LIMIT VALUES

MATRIX TOUCH IRIDIUM TERMINAL

  • Centralized programming and monitoring is possible thanks to MATRIX TOUCH IRIDIUM controller which will allow to program and control IRIDIUM SENSORS.

APPLICATIONS

  • Main Application Processes
  • Wire Process
  • Main Manufacturing Sectors
  • Coil Winding
  • Motor Winding (Insertion Winding - Needle Winding - Segment Winding – Flyer Winding)
  • Other Wire Processes
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